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  • sponge iron briquette machine
  • sponge iron briquette machine
  • sponge iron briquette machine
  • sponge iron briquette machine

Sponge Iron Briquette Machine

  • Production capacity:

    1-30 million tons of production

  • Application:

    mining materials, metallurgical materials,coal industry,metallurgy industry, chemical and fertilizer industry, refractory industry

  • Brief description:

    no matter what kind of production process is, all need use briquette machine to complete briquetting raw materials, mixing all materials such as iron ore, iron concentrates, coke, coal and bidner together, to press them into briquettes by briquette mac

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Sponge iron also named direct reduction iron(DRI), It is the raw material for electric furnace steelmaking.In the sponge iron production process, no matter what kind of production process is, all need use briquette machine to complete briquetting  raw materials, mixing all materials such as iron ore, iron concentrates, coke, coal and bidner together,  to press them into briquettes by briquette machine, then remove moisture, the drying briquettes can be smelted in furnace.

Zhongzhou sponge iron briquette machine is specifically designed for briquetting in the sponge iron production process, it  high pressure, high product rate, working stably,low failure rate and easy maintenance, so Zhongzhou spong iron briquette machine was welcomed by many enterprises at home and abroad.

Here we focus on the briquetting part in sponge iron production process:

  • Briquettes process generally include batching, grinding, mixing, pressing and drying.
  •  Hopper silo, or box type quantitative feeder, it load and convey raw materials to crusher evenly.
  • Two-stage crusher, the raw material be crushed in to the appropriate size, generally it is most suitable that not more than 5mm.
  • Liquid mixer, be used for mixing liquid binder, if use powdered binder, it should use a drying powder feeding equipment.
  • Horizontal two shafts mixer, evenly mixing raw materials, adhesives andwater together, the adhesive will be evenly distributed in the raw materials so that achieve better strength, making briquettes better.
  • carbon silicon briquette machine is a core of whole production line, it press materials into briquettes, the briquettes' size and shape can be customized, zhongzhou can produce various shapes of rollers.
  • vertical dryer, drying the wet briquettes which came from briquette machine,the briquettes can be dried to 3% water content, finished briquettes will put in storage or packaged.
  • belt conveyor, connected to devices, it is guanrantee for the whole manganese ore briquettes production line to realizes full automation.
The requirement for raw materials of sponge iron briquette machine production:
  •  the particle size of the raw material should be between 0-5mm.
  •  can not contain impurities, especially large metal. Such as nails, or iron, rocks, it very likely damage roller and spindle..
  •  the feeding of whole produciton line should be stable, even, ensure workloads of briquette machine stable, to get high efficiency of production.
Zhongzhou company based on metallurgical briquette machine technical services, to create maximum value for clients, sponge iron briquette machine we produced has the high pressure, high finished product rate, high strength, fully meet the requirements of the operation of steelmaking, cost reduction for the production of smelting, optimized operation,shorten smelting practice term, speed up the rhythm of steel making, create the conditions for the realization of maximum benefit, we sincerely welcome all steel enterprises to explore, mutual benefit and win-win!
Model  Performance ZZXM-4 ZZXM-6 ZZXM-8 ZZXM-10 ZZXM-15 ZZXM-20 ZZXM-30 ZZXM-40
Output 3-4t/h 6t/h 8t/h 10t/h 15t/h 20t/h 30t/h 40t/h
Roller width 250mm 240mm 220mm 300mm 336mm/400mm 428mm/500mm 500mm 700mm
Roller diameter 360mm 400mm 450mm 500mm 650mm 750mm 850mm 1000mm
Power 7.5 kW 11 kW 18.5kW 22kW 37kW 55kW 90 kW 110kW
Reducer ZQ350 ZQ400 ZQ500 ZQ500 ZQ650 ZQ850 ZQ1000 ZQ1000
Pressure type Mechincal Mechincal Mechincal Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Roller material 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn
9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2
wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy
Roller assemble Split-clamp type Temper assembly Temper assembly
Hardness of roller 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC
Pressure structure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure
Dimension  (mm) 1200x1150x1835 1400x1298x2125 1700x1510x2200 2000x1960x2440 2188x1972x1670 2660x2300x1750 2965x2450x1980 3065x28850x2220
Weight(kg) 2100 2300 2750 5800 7600 9000 15500 25000

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